![]() The nice thing about self-tapping screws is that you do not have to drill pilot holes for the screws. #8 screws require a 1/4″ driver bit for your drill. I use #8 x 1/2″ self-tapping metal screws to attach the clips I have made to the firebox. The clips can be fabricated from pieces of step flashing by cutting them to size with metal shears. You may have to fabricate and install fastening clips to keep the vertical panels from falling over after you install them in the fireplace. Its okay for noncombustible tile and stone to cover the metal chassis of a fireplace, as long as the fireplace design has a smooth face with no louvers or grills. As with any other installation, a concrete or fiber backer board should be secured to the studs first. Do not cut these panels on a hard surface, as you will risk cracking them during the cutting process. Stone or tile can be applied to the wall as well. When I cut panels, I like to cut them on an old moving blanket or some similar material that will cushion the panel and absorb the vibration of the grinder, which is quite substantial. The blade can be used wet or dry and can be purchased at Harbor Freight or any good hardware store. I recommend 7 amps or higher for a grinder. Next, you will have to have a 4.5-inch angle grinder and a thin diamond wet/dry blade for the grinder. Use a carpenter’s pencil to draw out your dimensions on the new panels. Order the appropriate number of new panels. I have only been able to get two pieces out of a large panel. Gas fired inserts may be approved for installation. You are going to have to do the math compare the dimensions of your old pieces to the dimensions of the new piece(s) and determine how many pieces you can get out of one new panel. Gas fired fireplace inserts may be installed into masonry, or solid fuel zero clearance fireplaces only. The new panels that you purchase will most likely be of larger dimensions that you will cut your pieces out of. ![]() Installing new fireplace replacement refractory panelsįirst, take measurements of all panels to be replaced. Pre-manufactured masonry fireplaces are also available, and they incorporate engineering techniques not often used in field. It is lightweight, inexpensive, safe and efficient, and can be installed fairly easily on any floor of a home. New fireplace replacement refractory panels installed. A factory-built fireplace is made up of a firebox enclosed within a steel cabinet, and a steel chimney or flue. ![]()
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